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    Birk Manufacturing’s dependability at providing high-quality custom turn-key assemblies like laminated flexible heaters, heated tubes and temperature sensors is why they have become an industry leader and global thermal partner. Birk’s turn-key assembly services deliver substantial cost-effectiveness to customers from many industrial sectors. With the finest quality custom thermal solutions tailor-made to match each customer’s specifications, Birk Manufacturing stands at the forefront of delivering custom thermal solutions for even the most dynamic applications.

    Birk’s Capabilities in Custom Turn-Key Assemblies

    Birk’s proprietary processes allow for the design, prototyping and manufacturing of one-of-a-kind plug-and-play assemblies that otherwise prove difficult to source. The following list shows only some of Birk’s many customizing capabilities.

    • Custom Geometries: Birk’s custom low-profile, laminated heaters with custom geometries allow for tighter temperature controls throughout zones and greater heated surface coverage.
    • Specialized Temperature Probes: Birk specializes in providing specially sourced swaged heated probes with custom coatings to eliminate unwanted transfer and enhance application performance. These probes are integrated into a comprehensive heated system to allow full plug-and-play capabilities.
    • Cohesive application solutions: Birk’s capabilities allow for cohesive thermal solutions comprised of a flexible heating solution assimilated with temperature sensors, fuses, connectors and controllers. These plug-and-play solutions account for application and environmental conditions to ensure product longevity.
    • Customer Supplied Material Bonding: Birk understands that many of our customers have machined parts that require an updated thermal solution. Birk’s capabilities allow us to bond flexible heating solutions to customer-supplied plates, machined parts, cans, etc.
    • Our custom turn-key assembly processes are organized, efficient and incorporate safety solutions for critical applications.
    • Specialized testing and data capture: Birk’s core competencies also involve customized testing solutions for customers. We offer water or ice bath immersing testing to verify capabilities in harsh and extreme conditions. Birk also offers Hi-Pot testing to verify insulation integrity, humidity/temperature chamber testing to mimic environmental conditions and sensor calibration verification testing.

    Birk’s reliable and accurate custom thermal solutions can be integrated into most static or dynamic applications throughout various industries, including electronics, healthcare, manufacturing, food processing, industrial automation, telecommunications, HVAC and others. We implement the industry’s best practices to reduce customer and vendor lead times, while also substantially shortening the manufacturing cycle time. You can count on an experienced technical support team who can immediately work to satisfy your application requirements. Realizing the importance of timely quotes, we respond quickly to your requirements. Birk Manufacturing teams can help you with your next demand for custom turn-key assemblies.

    Birk specializes in "engineered solutions," not standard products you can get elsewhere. Our design team thrives on developing innovative solutions to complex problems. Our continuous implementation of lean processes allows us to deliver prototypes in days or weeks, where others quote months. Each thermal system is custom-designed to meet the specific requirements of your project.
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    Custom Turn-Key Assemblies
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    Custom Kapton Heating Solutions
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    Etched Foil Heaters
    Kapton Bond Plate Assembly
    Temperature Sensor Assembly
    Birk’s turn-key assembly services
    Thermal Sensor Assemblies and Wire-Harnessing

    For More Information: (860) 739-4170

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